Pop Rocks
Gin Hwa’s Pop Rocks can be flexibly adjusted for dissolution speed, effervescent intensity, and flavor profile. Packaging is selected according to product requirements, including:
Single-serve granule packs (Stick / Pillow Pack)
Aluminum foil sachets with high-barrier protection
Bulk-format pouches for refill or formula kits
Packaging specifications, minimum order quantities, and customization details vary depending on formula solubility, sweet–sour balance, effervescence strength, and ingredient sensitivity.
What products are Pop Rocks suitable for?
Pop Rocks are suitable for developing instant beverages, flavored sparkling drinks, functional supplement drinks, probiotic sparkling drinks, vitamin sparkling drinks, and more. They can be combined with fruit juice powders, amino acids, botanical extracts, and multi-ingredient blends to fine-tune flavor profiles and carbonation effects.
With features such as fast dissolution, a refreshing mouthfeel, and easy portability, Pop Rocks are an ideal core supplement format for e-commerce brands, functional beverage brands, and gift set products across retail channels.
Formulation characteristics and packaging options of Pop Rocks
Gin Hwa’s Pop Rocks can be flexibly adjusted based on dissolution speed, carbonation intensity, and flavor presentation, with packaging options selected according to product requirements:
- Individually packed granules (Stick / Pillow Pack): Suitable for vitamin sparkling drinks, fruit-flavored supplements, and fast-dissolving beverage formats.
- Aluminum foil single packs (high barrier): Ideal for sensitive ingredients that require enhanced stability and extended shelf life.
- Bulk packaging (value packs / refill packs): Suitable for e-commerce value lines, family-size products, and mass retail distribution.
Packaging specifications, minimum order quantities, and customization details vary depending on formulation solubility, sweet–sour balance, carbonation strength, and ingredient sensitivity. Contact us to confirm specifications
Ingredients and formulation conditions for Pop Rocks
Pop Rocks support a wide range of formulation combinations; however, ratios, granule size, and moisture content must be adjusted according to the effervescent system.
Applicable ingredient types:
- Fruit juice powders and fruit powders: Orange powder, lemon powder, berry powders, and more.
- Vitamins and minerals: Vitamin C, B-complex, zinc, magnesium, etc.
- Amino acid supplements: Amino acid powders and sports nutrition blends.
- Botanical functional powders: Herbal extracts and plant-based compound formulas.
- Probiotics and postbiotics: Subject to evaluation based on heat resistance and processing conditions.
Formulation constraints:
- Granules must maintain an appropriate particle size to prevent caking and moisture absorption.
- The acid–base ratio within the effervescent system must be adjusted to avoid premature carbonation.
- Moisture content must be controlled within a low water activity range.
- Certain heat-sensitive ingredients should avoid high-temperature granulation processes.
Dedicated Process Management and Three-Tier Quality Assurance for Pop Rocks
1) Level One: Raw Material and Process Control for Pop Rocks
The production of Pop Rocks requires a stable effervescent system, consistent granule uniformity, and strict low-moisture control. Gin Hwa applies standardized checkpoint management from raw material intake to final shipment, ensuring every batch maintains consistent solubility, carbonation performance, and product stability.
Raw Material Identification and Specification Verification
Verify ingredient origin, specifications, and inspection documentation to ensure compatibility with formulation design and the effervescent system.
Solubility Testing and Effervescent System Adjustment
Adjust system ratios based on acid–base reactions, dissolution speed, and carbonation intensity to maintain a consistent drinking experience.
Uniformity Control for Multi-Ingredient Powder Blending
Through controlled blending parameters and sampling verification, ensure even distribution of key functional ingredients within each granule.
Granulation and Drying Uniformity Control
Set granulation and drying conditions based on target particle size and dissolution profiles to prevent caking and moisture absorption.
Particle Size Distribution and Moisture Content Testing
Measure particle size distribution and moisture levels to ensure stable effervescence and maintain low water activity.
Single-Pack Filling and Seal Integrity Inspection
Define filling weight and sealing parameters according to formulation and packaging materials, and inspect for leakage and seal integrity.
Packaging Structure Planning and Batch Code Management
Select appropriate barrier packaging materials and establish labeling and batch coding systems to support full traceability.
Finished Product Inspection, Retention Sampling, and Shipment Control
Complete appearance, weight, dissolution, and basic physicochemical inspections, retain samples for reference, and ship according to project schedules.
2) Level Two: International Quality Assurance Standards
Gin Hwa’s Pop Rocks manufacturing processes and facilities comply with multiple international food safety and factory management standards, covering food safety systems, hazard analysis, global factory compliance, and cross-border market requirements.
These certifications enable us to support OEM / ODM manufacturing for standard sparkling beverages, sports nutrition products, multinational brands, and functional drink applications.
3) Level Three: External Audits and Government Inspections
The facility undergoes regular inspections by regulatory authorities and government sampling programs. In the event of any nonconformance, CAPA procedures, batch traceability, and recall mechanisms are activated in accordance with regulations, ensuring each batch meets full food safety requirements prior to market release.
Pop Rocks FAQ
Q1｜What is the MOQ for Pop Rocks?
MOQ varies depending on granulation requirements, formulation complexity, and packaging type. In general, individually packed granules can support small trial batches and can also be scaled to mass production based on channel needs.
Q2｜What ingredients can be added to Pop Rocks?
Options include fruit juice powders, amino acid powders, vitamins and minerals, and botanical functional powders. However, the effervescent system and moisture content must be adjusted based on ingredient stability to ensure consistent flavor and carbonation performance.
Q3｜Can dissolution and mouthfeel be customized for Pop Rocks?
Yes. Based on market positioning and product claims, carbonation intensity, dissolution speed, sweet–sour balance, and flavor concentration can be adjusted to create a differentiated drinking experience.
Q4｜How long does the Pop Rocks development process take?
Timelines vary by formulation and customization level. The typical process includes “formulation confirmation → sample making → dissolution and effervescence testing → pilot run → mass production”, with a common development cycle of about 4–8 weeks.
Q5｜Can we proceed with OEM manufacturing if we already have a formula?
Yes. We can help optimize granulation parameters, moisture content, effervescent reaction, and flavor stability so your existing formula is better suited for Pop Rocks granule production and storage conditions.